Systems
HIGH INTEGRITY PRESSURE PROTECTION SYSTEM – HIPPS
HIPPS is applied to prevent over-pressurization of a plant or pipeline by isolating and containing the source of the high pressure and protect the low-pressure line.
It is a better alternative commercially and technically compared to a full fledge flare and pressure relief system.
Pressure vessels and piping systems are designed to contain certain pressure, which is called design pressure. PetrolValves can design the whole system to withstand the maximum wellhead pressure (MWP) however that will be a very expensive design especially when the fields are of high pressure. The effective design will be to step down the pressure as early as possible by using a pressure control valve. The remaining system downstream of the control valve will be in lower pressure to improve capacity and cost. During an upset condition such as fire, blocked outlet, pressure control valve failure and others can lead to excessively high pressure build up in the downstream system. When the pressure due to such an incident exceeds the design pressure of the downstream system, it can cause the rupture of the vessel or piping which in turn can cause severe hazard for human lives, plant assets or the environment. Therefore, it is essential to protect the system from the effects of over-pressure.
There are two ways of protecting the downstream system from over pressurization.
One, by using mechanical devices such as a pressure safety valve (PSV).
The other, by using a safety instrumented system such as high integrity pressure protection system (HIPPS).
A HIPPS protects the downstream pressure vessel and piping systems by isolating the source of overpressure in the upstream. The time it takes to make this isolation is called Safety Instrumented System (SIS) response time or simply HIPPS shutdown time. This is usually half of time taken for the downstream system to reach its maximum operating pressure.
Therefore, the final element used in a SIS must be “proven in use” to ensure reliability of the SIS. The final element should close on demand, close within the response time and maintain the leakage rate specified (usually ISO 5208 rate A).
HIPPS System (valves, actuators, logic solver and instrumentation) shall be designed and manufactured to guarantee the following:
- Quick and safe operation on demand (Reliability)
- The SIL Level requirement
- Suitability for continuous operation (Availability)
- Compliance with process requirements (i.e.: function on Fail Safe mode, low pressure drop, low turbulence, etc.)
- Tightness level required to achieve adequate isolation
- Easy to operate and maintain (Availability)
Leveraging PetrolValves Group long experience and knowledge in valves and actuators manufacturing for critical services, we have delivered several HIPPS packages as System Integrator and single point of source for the entire “stand alone” emergency system.
PetrolValves boasts years of experience working with top systems components manufacturers and can work with any supplier according to end-user’s preference and requirements.
We can manage every step from engineering to delivery, including Special Testing and Safety Analysis.
PETROLVALVES is ISO 9001:2015 certified as System integrator for High Integrity Pipeline Protection System (H.I.P.P.S.)
CONTROL SOLUTIONS
With technology playing an increasingly critical role in every aspect of the business growth, PetrolValves Group accelerates the “deployment to market” of specific solutions to address the challenges the Energy transition is imposing to the industry.
Investing in innovation enabling sustainable solutions, in a way that best match customers’ requests and their evolving needs. PetrolValves fits these needs by partnering with Sirio Solutions Engineering.
Sirio Solutions Engineering successfully operates as a trustworthy EPCC solutions provider, evolving from the design of turbomachinery control systems to the development of cutting-edge Solutions for the oil and gas, petrochemical, refinery and power generation industries.
COMPRESSOR ANTI SURGE VALVE CONTROL SOLUTION
- One Stop Shop: a single point of responsibility and competency to meet Customer’s needs with integrated solutions from the design to the supply and the remote/local assistance (up to 60% of customer interfaces reduction).
- First Class Technology: a long history and expertise that translates into specialized know how to design and build protective valves systems beyond every technical standard requirement.
- Innovation and Digitalization digital technologies and proven IIOT practices to support the unmanned objective maintaining high level of control and protection through a low-manned transition phase.
- Production and Operations Efficiency: increased efficiency to enable CO2 emission reduction while protecting compressor operation.
Our purpose is to increase customer’s asset value while improving availability, efficiency and the operating range of new installations, revamping, upgrading and optimization of centrifugal compressors driving optimization through simplification and integration.
PetrolValves Group and SSE Centrifugal Compressor Control and Protection Solution provides a complete suite of functions and features including the general and interdisciplinary vision of the project and the skills necessary to correctly perform the commissioning, startup of the compression unit and tuning and optimization of the control system, according to the process conditions and the characteristics of the gas to be compressed:
- Anti-Surge Controller
- Performance Controller
- Load Sharing
- Quench Controller
- Integrated Speed Governor (if ST drive the CC)
- Anti-surge verification, sizing and installation
- Flow element verification and sizing
- Process heat and mass balance evaluation
- Centrifugal compressor performance verification
- Surge line validation and verification
- Root cause analysis of eventual unexpected event
- Vibration analysis and diagnostic
- Commissioning, start-up, tuning and performance test at site
- IIoT/Condition Monitoring
PetrolValves’ Compressor Antisurge Control valves is a complete severe service valve solution: although the design of the globe valve is well established and proven in use, sizing and design of Antisurge valves is tailor-made on the specific application, and based on the following criteria:
High Flow Capacity (HFC) globe valve body
in order to prevent surge under all possible operating conditions, including start-up and shut down. At the same time the valve shall not be oversized since an oversized valve provides poor control precision and can drive the compressor into choked flow when fully open. Valves performances can be tested in the in-house test facility for Cv evaluation, as well as by means of extensive CFD analysis.
Compressor Antisurge valve: Variable resistance trim in order to manage conditions with
- Low Cv / high pressure drop
- High Cv / small pressure drop
Valve trim is custom-designed and specifically suited to minimize noise while providing the capacity and control that is necessary in anti-surge and compressor recycle applications.
Fast Actuation & accurate control
PetrolValves Group broad experience in developing advanced technology valves and actuation systems has led to the development of the pneumatic actuation system, to grant a reliable, accurate, and fast acting control solution.
PetrolValves Group and Sirio Solutions Engineering cover thousands of engineering and installation projects worldwide and have decided to team up in a strategic global partnership to deliver turn-key engineered solutions by providing customized products, value-add engineering and a wide services range embracing a one-stop-shop approach.
This partnership enables to better focus on providing key support to Customers (OEMs, Packagers, Operators, End-Users) by leveraging our deep knowledge driving optimization through simplification and integration of the following:
- Mechanical equipment and component
- Piping, valves and actuator system
- Gas and steam turbomachinery equipment (mechanical drive and power generation)
- Controls, protection and auxiliaries
The combined offer provides integrated service and multi-purpose solutions for new installations, revamping, upgrading and enhancement of:
- Centrifugal compressors trains (control and protection)
- HIPPS systems (plant or pipeline over-pressurization prevention)
- Remote monitoring of assets performances
The partnership gives direct access to the reciprocal global network of highly qualified sister companies and selected partners with an unprecedent worldwide presence in all major markets, with established operations, skilled personnel and strong project management capabilities available locally to fulfil client ‘s needs in the Flow and Control environment with custom fit solutions.
The complete offer also includes:
- Site surveys including troubleshooting and performance analysis
- Basic and detailed design including valves components reverse engineering, plant re-layout and equipment integration
- Equipment selection and performance optimization
- Equipment production including third part component fabrication
- Mechanical and n E/I installation, commissioning and start-up
- Filed service supervision from installation up to start-up assistance
- Routine and contractual maintenance services
